SASS® 3010 Particle Extractor
The SASS® 3010 is used to extract and transfer to a small fluid volume, aerosols captured by Research International’s electret filters (SASS 3100 dry air sampler and SASS 4100 two-stage collector). Captured particulates can be difficult to remove because induced dipole fields create a strong holding force and must be neutralized. Once particulates have been released, they must then be removed from within the fibrous filter matrix and collected in a small amount of sample fluid. These processes are efficiently performed in a matter of 1 to 2 minutes using the SASS 3010 Particle Extractor.
- Fast and efficient extraction from "electret" filters
- Extraction efficiencies are typically in the range of 70 to 80%.
- Medical facilities
- Public health
- Clean rooms
- Food processing
- UAV's (Unmanned Aerial Vehicles)
- Indoor air quality
- Homeland security
Extraction efficiencies are typically in the range of 70 to 80%. To test extraction efficiency, a SASS 3000 and several electret filters were used to collect airborne fluorescent polystyrene beads of 1.8 microns diameter. Each filter was operated for a period of 10 minutes. After the collection phase was completed, the filters were mounted in a SASS 3010 and captured beads transferred to 5 ml of extraction buffer using the protocol outlined below. Extraction efficiencies were then determined using fluorometric assay methods.
It was found that an average recovery of 77% was achieved. A second extraction with an additional 5 ml of extraction fluid resulted in recovery of another 17% of the embedded beads, while two more 5 ml extractions resulted in small 4.5% and 1.5% additions to the total number of beads recovered, respectively.
In a second test series designed to study the effect of particle size on extraction efficiency, fluorescent polystyrene beads of 0.9 to15.0 microns diameter were spotted uniformly over either the filter’s inlet (air-side) or outlet (fan-side) face from water-based particle suspensions: Each fluid spot had a volume of 10 ul. For inlet-side spotting, a dilute surfactant solution was used: dilute surfactant assists in wicking injected fluid and suspended particles deep into the hydrophobic filter matrix. For fan-side spotting, particle suspensions in distilled water were used. Distilled water results in poor penetration of the particles and provides a worst-case scenario of particle position within the filter. That is, during extraction the particles must travel through the filter’s entire vertical cross-section.
After the filters had been allowed to air dry, each was extracted with 6 ml of Research International’s extraction solution (Part Number 1760-0006-17). Recovery percentages are shown in Figure 1 for the air-side and fan-side spotting tests, and for the previously described aerosol loading test. From this Figure it can be seen that extraction efficiency for particles lodged on the air side of the filter shows no apparent dependence on particle size. For particles deposited on the fan side of the filter, there is a noticeable improvement in extraction efficiency as particle size increases, until the difference in extraction efficiency becomes insignificant between inlet- and outlet-side deposition, for particles larger than about 10 microns. Note that the aerosol extraction test results with 1.8 micron diameter particles are very similar to results when the particles were spotted onto the filter’s air-side from a surfactant solution.
Figure 1: Extraction efficiency versus particle size and initial vertical locations in electret filter.
Taken together, this data implies that the 3010 extractor can be expected to recover about 60% to 80% of the aerosol particles captured by the electret filters used in the SASS 3000 and SASS 4000 dry samplers.
In a third test series, extraction efficiency was determined as a function of extraction fluid volume. For this purpose, 1.8 micron fluorescent polystyrene beads were embedded in the filters by spotting dilute surfactant solutions containing the particles onto the filter’s air-side face, as described previously. Results are shown in Figure 2. These tests indicate that overall collection efficiency is maximized if 4 ml or more of extraction fluid is used.
Figure 2: Extraction efficiency versus extraction fluid volume.
The comparatively high transfer efficiencies found with a single extraction are the result of several design elements:
- An effective extraction fluid;
- The use of sonic vibration to dislodge particles from the fiber matrix; and
- Regulation of flow so that the extraction fluid enters the rear of the filter and exits the air inlet face, where particle concentrations are highest.
The Extraction Buffer used by the SASS is compatible with DoD Hand-Held Assays (HHAs) or other lateral flow immunoassays for identification of extracted biologicals. The sample vial may be used to directly apply the sample to an HHA or it may be used directly with other analytical techniques. Please see our Application Note, “Suitability of SASS 2300 Sample Vials and SASS 3010 Sample Vials for use with Hand-Held Assays,” for description of our test procedure that verifies this suitablitity.
Operation is straightforward. The Extractor’s cover is first removed and the filter to be extracted is seated in the extractor cover. The cover is then re-attached and 6 cc of extracting buffer is injected from a dropper bottle vial (Part Number 1760-0006-17). The empty vial is then placed in a sample collection station located in the extractor base (This dual-use vial is used to store extracted sample fluid on completion of the extraction protocol).
In the next step, particulates are dislodged from the filter fiber matrix using acoustic energy, a process that takes about 15 seconds. After this has been done, the liquid sample is transferred to the sample vial by manually pressing the extraction pump plunger shown projecting from the top of the extractor in Figure 1. The extractor cap is then removed and the extracted filter assembly discarded. Overall time to process a filter is about 1 minute; if the extractor’s interior needs to be washed before another filter is inserted, total time is still less than 2 minutes.
No external power is used- two “D” batteries power the sonication step. The batteries can be replaced with no tools by removing 4 finger-nuts on the device’s bottom surface. Due to the short sonication time, a long battery life can be expected.
SASS 3010 Particle Extractor Specifications
|Filter compatibility:||For use with SASS 3100 and SASS 4100 electret filters|
|Extraction method:||Acoustic vibration of the fluid-saturated filter is followed by pneumatic and mechanical counterflow-driven discharge of the suspended aerosol particles.|
|Extraction efficiency:||60-80% typical|
|Residue, run-to-run:||1.1% with dry wiping, and
0.01% to 0.1% with a 5 ml flush
|Extraction time:||1 to 2 minutes, typical, with a flush cycle.|
|Extraction fluid:||A pre-filled dropper bottle provides enough buffered extraction fluid to make a 5 ml sample.|
|Sample fluid storage:||The extraction fluid bottle is also used for fluid sample storage upon extraction completion.|
|Electrical power:||Two size “D” primary batteries.|
|Operating temperature range:||0° C to 70° C|
Research International reserves the right to change specifications without prior notice.